Fully Automatic Mortar Spraying Machine

Name: Fully Automatic Mortar Spraying Machine
Brand: JINHENG
SKU: 231699558

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Product Introduction

Our Factory

Since 1998, Jinheng Machinery has been focusing on the design and production of the concrete mixing industry. Covering an area of 360000 square meters, it has two major production bases (Qingdao and Zhengzhou) and is divided into two business units (wet mixing and dry powder), with over 150 employees.Strict production processes are essential for improving equipment quality. JHT has processing equipment such as rust removal sandblasting machines, laser CNC machines, CNC laser cutting, boring machines, drilling machines, automatic welding robots, and electronic CNC rolling machines.Excellent equipment production lines and stable quality supporting parts are guaranteed. 20 years of experience in designing and manufacturing concrete mixing plants, long-term cooperation, and collaboration with BHS, SICOMA, WAM, ABB, IBM, SIEMENS Established a good friendship

Why Choose Us

Many devices

We have sandblasting machines, laser CNC machine tools, drilling machines, automatic welding robots, electronic CNC rolling machines and other machining equipment.

High-quality supporting suppliers

Our company has BHS, SICOMA, WAM, Siemens, Schneider, Toledo, Airtac, ABB and other suppliers.

Rich experience

We have 15 years of experience in OEM concrete mixing plants. Strict quality control and refined cost control have resulted in high-quality, low-priced concrete production lines.

Factory Strength

We have designed more than 20 concrete production lines, including new generation concrete mixing plants, mixing plants, and precast concrete mixing plants.

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What is Fully Automatic Mortar Spraying Machine

The automatic mortar spray machine is a special tool that automatically covers the metal or non-metal surface with a protective layer or decorative layer to replace artificial labor with intelligence. The automatic mortar spray machine can be combined with the dust collector, leveling machine, paint baking machine and conveying work table lamp equipment to form an automatic production line, and the complexity of the machine can be determined according to the number of axes of the automatic glue spraying machine. Automatic mortar spray machines can be divided into glue spreading machines and arc paint spraying machines according to their uses, and can be divided into high-pressure airless glue spraying machines and two-component glue spraying machines according to their functions.

Benefits of Fully Automatic Mortar Spraying Machine

Increased efficiency
The fully automatic mortar spraying machine automation drastically reduces the time and effort required to apply mortar, resulting in significant time savings and faster project completion. Additionally, the uniform application of mortar ensures better bonding between bricks and stones, improving the overall structural integrity.

Reduced labor costs
The use of a fully automatic mortar spraying machine reduces the need for manual labor, which can be both costly and hard to find in today's competitive construction market. This results in lower labor costs and a more cost-effective construction process.

Improved quality
The even and consistent application of mortar by the machine ensures better bonding and a smoother finish, which translates to higher-quality structures with improved durability and longevity.

Reduced material waste
With precise control over the mortar application, the fully automatic mortar spraying machine minimizes wastage of materials, leading to cost savings and a more environmentally friendly construction process.

Enhanced safety
By eliminating the need for workers to manually handle heavy mortar loads and climb scaffolding, the use of a fully automatic mortar spraying machine reduces the risk of accidents and injuries on construction sites.

Application of Fully Automatic Mortar Spraying Machine

Masonry Construction

The primary application of the machine is in the construction of brick and stone walls, where they are used to apply the mortar that bonds the individual units together.

Plastering & Rendering

The machine can also be used to apply plaster or render to internal and external walls, providing a smooth, uniform finish that is both aesthetically pleasing and functional.

Grouting

In projects that require the filling of gaps or voids, such as in tunnel construction or soil stabilization, mortar spraying machines can be used to inject grout into the required areas.

Repair & Restoration

It can be used to apply repair mortar for the restoration of damaged or deteriorated structures, such as bridges, tunnels, and historic buildings.

Fully Automatic Mortar Spraying Machine Components

Driving Mechanism
Linked to the cycloid reducer and positioned at one end of the machine, the driving device is powered by a motor. The motor is directly mounted on the reducer, aligned parallel to the rotor and stator axis.

Rotor Assembly
Crafted from special alloy materials and treated through high-temperature simmering and modulation, the rotor ensures durability. The stator, made from special rubber materials, enhances wear resistance, strength, and minimizes maintenance requirements.

Air Duct System

Driven by a 2.2KW motor, the air compressor generates high pressure air, regulated by safety and pressure-limiting valves. The pressurized air is then supplied to the nozzle for efficient mortar spraying.

Spraying System

Comprising wear-resistant slurry pipes for conveying and nozzles pressure-injected with polymer materials, this system ensures precise and effective mortar application. Mortar pipes, air pipes, and air valves are securely affixed to the nozzles.

Electrical Control System

Housed in the control box, this system incorporates an automatic leakage air switch, AC contactor, thermal relay, start, and stop buttons. It provides essential protection functions such as leakage, overcurrent, and short circuit safeguards.

The Working Principle of Fully Automatic Mortar Spraying Machine

Our mortar sprayer machine will make you more productive throughout your workday while preserving your quality standards. Pumping allows contractors to grow their business, achieving higher profits while saving extra time to complete more jobs. Additionally, these reliable, portable pumps are easy to move around a job site and fit into service elevators.The mortar spraying machine is mainly composed of a driving device, rotor assembly, air duct system, injection system, electrical control system, and other parts. The driving device is installed at one end of the machine by connecting the motor to the cycloid reducer, and the motor is directly installed on the reducer, parallel to the axis of the rotor and stator.

How to Maintain Fully Automatic Mortar Spraying Machine

●Electrical equipment: Including the inspection of motors, power supply, transmission lines, and electric control boxes, and each switch should be in the specified state.

●Lubricating oil: The hand oil pump is forced to refuel several times.

●Check the hopper for debris and slag.

●Inspection of shotcrete hoses, nozzles, and air ducts.

●Equipment air transportation inspection

a Jog the motor to check the rotation direction (the main motor is clockwise and the air compressor is counter-clockwise);

b Air compressor, air pressure, air volume, air gun adjustment;

c Check the situation of the instrument, especially whether the voltage meets the design requirements (380v), check the transmission line, wire diameter distance and joint connection, etc.

●The setting of air pressure and airflow is caused by the loosening of the air pressure switch parts during transportation, and the pressure spring should be readjusted.

Our Factory

product-1349-485

Certifications

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FAQ

Q: Can you spray mortar mix?

A: Spraying is recognized as the best method of application allowing sharper sands and lower water content in the mortar mix. The speed of work is considerably increased and an average of 1000 square feet per day per man is quite normal.

Q: What is a mortar machine?

A: Mortar mixer is used for mixing many construction materials. It usually allows a higher quality plaster to be applied to construction structures. Thus, it is used to distribute the plastering process to be performed before the painting process in a smoother and more balanced way.

Q: Can you add too much water to mortar mix?

A: Mixing an incorrect ratio of sand, stone, cement and water will yield an inferior product. One of the most common errors of the concrete mixing process is the addition of too much water. This simple mistake can lead to a whole host of problems during the curing process and later down the line.

Q: Is mortar stronger than thinset?

A: While thinset is technically a modified mortar, it's thinner and designed specifically for tiles, unlike mortar which is thick and holds stacked bricks in place. Likewise, thinset contains cement, but its formula lacks the strength to build walls or even serve as a stand-alone flooring product.

Q: Should I spray mortar with water?

A: How Long Does Mortar Take To Dry And Show Its True Color
Intermittently Spray the Mortar – Use a hose or spray bottle, depending on the size of your project to spray the mortar down every hour or so. It will help with step 1. Keep doing it for a few days after everything's finished. Make sure the water pressure isn't strong enough to move the mortar.

Q: What are the 3 main types of mortar?

A: Mortar comes in a few standard types – N, S, M, and O. Each mortar type has its own unique characteristics and common application types. With Amerimix pre-blended mortar types you have the option to request an onsite demo or request a color card to see which mortar type best fits your project.

Q: Why is my mortar turning to sand?

A: Usually the most likely cause of what you described is 1) water saturation due to improper drainage or an overflowing gutter/downspout or 2) the mortar was mixed or handled improperly in the first place, that could have been many things like too much sand, shook up too much( rehydrated 2 many times) froze b4 it set etc ...

Q: What is the difference between Type N and Type S mortar?

A: Type N mortar mix is a medium compressive-strength material of at least 750 pounds per square inch (psi) and a 28-day strength of 1,500 to 2400 psi. Type S mortar mix, on the other hand, has a compressive strength of at least 1,800 psi, but it's typically much stronger at 2,300 to 3,000 psi.

Q: Why is my mortar not sticking to my brick?

A: Adhesion - Strength of bond is affected by the suction rate of the brick, the mortar constituents, water content and the weather. Where the suction rate of a brick exceeds the optimum value of 1.5kg/m2/min, it is recommended that the bricks are wetted prior to laying, particularly in hot & dry weather conditions.

Q: Why is my new mortar crumbling?

A: The mortar between bricks begins crumbling when the structural integrity of the material is compromised. This can be due to a variety of factors, though crumbling is typically associated with the absorption of moisture and the natural expansion/contraction of the materials in warm and cold temperatures.

Q: How long does it take for mortar to reach full strength?

A: 28 days
Brick mortar is made from Portland cement and is used for more structural and load bearing projects. It will reach 60% of its strength within the first 24 hours and will take up to 28 days to reach its full cure strength. There are 5 types of brick mortar, and all cure differently than each other.

Q: What is the shelf life of mortar mix?

A: 12 months
SHELF LIFE: MORTAR MIX has a shelf life of 12 months when stored properly in a dry location, protected from moisture, out of direct sunlight, and in an undamaged package.If the mix is too dry or has too little water, it may not set properly. Cold weather can slow construction by affecting the set time and strength development of mortar and grout.

Q: How do you increase mortar adhesion?

A: Adding 2–5% SF or PPF improves the bond strength by 70–170% for the various exposure conditions. The results suggest adding lime, SF or PPF to cement-sand mortars as 2% of cement weight to enhance the brick-mortar bond strength.

Q: Why is my mortar turning to dust?

A: If you see any crumbling or powdery mortar it's a good indication that your brickwork is fretting. In its advanced stages, the mortar will be almost completely missing. At that point, the rows of bricks may begin to collapse onto the bricks below. Be prepared for an expensive repair job if it gets to that stage.

Q: What happens if too much sand in mortar?

A: Too much sand will mean that the mix will be weak, and the elements could damage the finished surface. To improve the working properties and durability of the concrete and mortar, you can add extra materials. These materials could be lime, plasticiser or other building chemicals.

Q: How does a mortar sprayer work?

A: The process typically employs a high-pressure system to propel the mortar mixture through a nozzle, allowing for efficient and uniform coating on walls, ceilings, or other structures.A moist cure must begin as soon as the initial set is complete and the joint has been finished. During the day when workers are present on site, a misting of water on the surface of the joint is sufficient.

Q: When would you use a spray machine?

A: A paint sprayer is convenient for applying paint in less time than with a brush or roller. Painting with a sprayer makes the work easier for big or small jobs. You can stain a bench with a sprayer or use one for spray painting a house.

Q: How wet should mortar be for pointing?

A: Water: The mix should not be made too wet, enough water should be added to allow the mortar to stick to an upturned wooden hawk. It should not be sloppy. Brick Pointers (left) or 'pointing irons' are not widely available at DIY stores but some builder's merchants and a number of on-line sites sell them.

Q: How long will mortar last once mixed?

A: How Long Is Mortar Workable? Once mixed, the mortar in the bucket should be workable for approximately 90-120 minutes. This is called the ``pot life'' of the mortar. Avoid mixing more mortar than you can apply in two hours as the remainder will become too dry to use.

Q: How long does it take for mortar to fully cure?

A: Product achieves a compressive strength in excess of 750 psi (5.17 MPa) in 28 day. Before application: Surfaces to receive Mortar Mix should be dry and clean, and free of dirt, loose debris, grease, oil, etc.

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