Hot Mix Batching Plant
A hot mix batching plant, also known as an asphalt mixing plant or simply asphalt plant, is a facility used for the production of hot-mix asphalt (HMA). Hot-mix asphalt is a mixture of aggregate (stone, sand, or gravel) and liquid asphalt cement, which is heated and mixed at high temperatures before being laid on roads, parking lots, or other paved surfaces. The hot mix batching plant plays a crucial role in preparing the asphalt mixture. Here are key components and features associated with a hot mix batching plant:
Aggregate Bins:
Storage bins for storing different sizes of aggregates like stone, sand, and filler materials.
Conveyor System:
A system for transporting aggregates from the bins to the drying drum.
Drying Drum:
Heats and dries the aggregates to remove moisture before mixing with asphalt.
Burner System:
Provides the necessary heat for drying the aggregates within the drying drum.
Dust Collection System:
Collects and filters dust generated during the drying process to maintain air quality and comply with environmental standards.
Hot Aggregate Elevator:
Lifts the heated and dried aggregates to the top of the tower for mixing.
Weighing System:
Measures and controls the precise amounts of aggregates, asphalt, and other additives to ensure accurate mixing.
Mixer Unit:
Mixes the heated aggregates with liquid asphalt to produce the hot-mix asphalt.
Hot Storage Silo:
Stores the finished hot-mix asphalt before it is loaded onto trucks for transportation.
Control Panel:
Centralized control panel with a user-friendly interface for monitoring and controlling the entire asphalt production process.
Automation and Software:
Advanced automation systems and software for efficient and precise control of the batching process.
Baghouse System:
Collects and filters emissions from the drying and mixing processes to meet environmental regulations.
Bitumen Heating and Storage:
A system for heating and storing liquid asphalt/bitumen before it is mixed with aggregates.
Cold Feed System:
Feeds cold aggregates into the drying drum for heating.
Load Out Conveyor:
Transports the hot-mix asphalt from the mixing unit to waiting trucks.
Hot mix batching plants are crucial for producing asphalt that meets specific quality and performance requirements for road construction. The plants are designed to operate continuously, allowing for the efficient production of asphalt mixtures. As with any industrial facility, compliance with environmental regulations, safety standards, and efficient operation are essential considerations for hot mix batching plants.
Parameters of hot mix batching plant
| Model |
HZS60
|
HZS90
|
HZS120
|
HZS180
|
| Theoretical capacity(m³/h) | 60 | 90 | 120 | 180 |
| Mixer model | JS1000 | JS1500 | JS2000 | JS3000 |
| Storage hopper capacity(m³) | 4*10 | 4*15 | 4*20 | 4*25 |
| Batching power(kW) | 2*18.5 | 2*22 | 2*37 | 2*45 |
| Aggregate accuracy(%) | +2 | +2 | +2 | +2 |
| Cerement accuracy(%) | +1 | +1 | +1 | +1 |
| Water accuracy(%) | +1 | +1 | +1 | +1 |
| Fly ash accuracy(%) | +1 | +1 | +1 | +1 |
| Additive accuracy(%) | +1 | +1 | +1 | +1 |
| Total power(KW) | 120 | 150 | 190 | 220 |
| Discharging height(mm) | 3800/4200 | 3800/4200 | 3800/4200 | 3800/4200 |
Our Products
Modular design, reduce shipping costs and installation time
Adopt fine weighing system, automatic learning complement and buckle weighing
Digital Visual Management System to reduce staff
Our advantage of hot mix batching plant
Heavy duty chassis
Reduce shaking during work and achieve more accurate weighing
Finished product bin
Reduce discharging time and increase productivity by 15%
Pre installed pipeline
Galvanized pipes to reduce installation cycle
control system
Provide three-year free upgrade and support remote services
OUR FACTORY
Jinheng Machinery has two major production bases in Zhengzhou and Qingdao, with a production workshop of 350000 square meters. It has machining equipment such as sandblasting machines, laser CNC machine tools, drilling machines, automatic welding robots, and electronic CNC rolling machines.
As a reliable supplier to 1920 customers in the mixing industry, Jinheng Machinery combines European mixing technology and advanced design processes; We have designed over 20 concrete production lines, including a new generation of concrete mixing plants, mixing plants, and precast concrete mixing plants.
vision of the future
Building a high-quality manufacturer of green concrete mixing plants
mission
Using low-carbon concrete to create a better life for people
system of values
Gratitude, sharing, service, friendship, passion, positivity, and curiosity.
company philosophy
Integrity, exploration, innovation, breakthrough, and creation
Certifications
Create a comprehensive solution for efficient human theft manag
Certificate CE
Certificate CQC
Certificate ISO
Certificate SGS
Certificate PATENT
TRADEMARK
Our Partners
Red Star machine with a good reputation,excellent quality and sound after-sales service to win the world praise,in many domestic and foreign enterprises shine!
Why choose JHT?
We offer a variety of concrete batching plants
Rigorous production process
Raw material sandblasting and rust removal - laser cutting - strictly follow the drawings for production - one layer of primer and three layers of topcoat
High quality and low price
Cost accounting is based on the weight of raw materials (T/* USD), with a 3% service fee for purchased parts and free design
FAQ
01. Are you original manufacture?
02. What kind of payment can be accepted?
03. Do you provide equipment operation training?
04. What about the delivery time?
05. What about the warranty time?
06. What about the Minimum Order Quantity?
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