Batch Mixing Of Concrete
Batch mixing of concrete is a process in which the components of concrete (cement, aggregates, water, and sometimes admixtures) are combined in specific proportions to produce a batch of concrete. This process is commonly used in construction projects, and it allows for precise control over the quality and consistency of the concrete mix. Here are the key steps involved in the batch mixing of concrete:
Batching of Materials:
Cement: The amount of cement needed for the batch is measured based on the desired mix ratio.
Aggregates: Different types of aggregates, such as sand, gravel, or crushed stone, are measured according to the mix design.
Water: The quantity of water required for the mix is measured carefully.
Admixtures: If used, admixtures are added in specified amounts to achieve certain properties in the concrete mix.
Transporting Materials to the Mixer:
The measured quantities of cement, aggregates, water, and admixtures are transported to the mixer. This can be done manually or, in more modern setups, using automated conveyor systems.
Loading the Mixer:
The materials are loaded into the mixer in a specific order. Typically, dry materials (cement and aggregates) are loaded first, followed by water. Admixtures, if used, may be added at this stage or later in the mixing process.
Mixing the Batch:
The mixer thoroughly combines the dry and wet ingredients to form a homogeneous concrete mix. The mixing time is important and is usually specified in the mix design to ensure proper hydration of the cement and uniform distribution of all components.
Discharging the Concrete:
Once the mixing is complete, the batch of concrete is discharged from the mixer. The discharge is typically facilitated by tilting the mixer drum or opening a gate, allowing the concrete to flow out.
Transporting the Concrete:
The freshly mixed concrete is transported to the construction site using concrete trucks or other transportation methods. The time between mixing and placing the concrete (known as the transit time) is a critical factor to prevent the concrete from setting prematurely.
Placing and Finishing:
At the construction site, the concrete is placed into forms or molds as required by the project. After placement, it is often necessary to finish the concrete surface by troweling or other methods.
Curing:
Curing is the process of maintaining adequate moisture and temperature conditions to allow the concrete to achieve its desired strength and durability. Curing may involve covering the concrete with wet burlap, applying curing compounds, or other methods.
Batch mixing offers advantages in terms of quality control, as each batch can be closely monitored and adjusted as needed. It is a common method for producing concrete in various construction applications.
Batch mixing of concrete is a process in which the components of concrete (cement, aggregates, water, and sometimes admixtures) are combined in specific proportions to produce a batch of concrete. This process is commonly used in construction projects, and it allows for precise control over the quality and consistency of the concrete mix. Here are the key steps involved in the batch mixing of concrete:
Batching of Materials:
Cement: The amount of cement needed for the batch is measured based on the desired mix ratio.
Aggregates: Different types of aggregates, such as sand, gravel, or crushed stone, are measured according to the mix design.
Water: The quantity of water required for the mix is measured carefully.
Admixtures: If used, admixtures are added in specified amounts to achieve certain properties in the concrete mix.
Transporting Materials to the Mixer:
The measured quantities of cement, aggregates, water, and admixtures are transported to the mixer. This can be done manually or, in more modern setups, using automated conveyor systems.
Loading the Mixer:
The materials are loaded into the mixer in a specific order. Typically, dry materials (cement and aggregates) are loaded first, followed by water. Admixtures, if used, may be added at this stage or later in the mixing process.
Mixing the Batch:
The mixer thoroughly combines the dry and wet ingredients to form a homogeneous concrete mix. The mixing time is important and is usually specified in the mix design to ensure proper hydration of the cement and uniform distribution of all components.
Discharging the Concrete:
Once the mixing is complete, the batch of concrete is discharged from the mixer. The discharge is typically facilitated by tilting the mixer drum or opening a gate, allowing the concrete to flow out.
Transporting the Concrete:
The freshly mixed concrete is transported to the construction site using concrete trucks or other transportation methods. The time between mixing and placing the concrete (known as the transit time) is a critical factor to prevent the concrete from setting prematurely.
Placing and Finishing:
At the construction site, the concrete is placed into forms or molds as required by the project. After placement, it is often necessary to finish the concrete surface by troweling or other methods.
Curing:
Curing is the process of maintaining adequate moisture and temperature conditions to allow the concrete to achieve its desired strength and durability. Curing may involve covering the concrete with wet burlap, applying curing compounds, or other methods.
Batch mixing offers advantages in terms of quality control, as each batch can be closely monitored and adjusted as needed. It is a common method for producing concrete in various construction applications.
Parameters of Batch mixing of concrete
| Model |
HZS60
|
HZS90
|
HZS120
|
HZS180
|
| Theoretical capacity(m³/h) | 60 | 90 | 120 | 180 |
| Mixer model | JS1000 | JS1500 | JS2000 | JS3000 |
| Storage hopper capacity(m³) | 4*10 | 4*15 | 4*20 | 4*25 |
| Batching power(kW) | 2*18.5 | 2*22 | 2*37 | 2*45 |
| Aggregate accuracy(%) | +2 | +2 | +2 | +2 |
| Cerement accuracy(%) | +1 | +1 | +1 | +1 |
| Water accuracy(%) | +1 | +1 | +1 | +1 |
| Fly ash accuracy(%) | +1 | +1 | +1 | +1 |
| Additive accuracy(%) | +1 | +1 | +1 | +1 |
| Total power(KW) | 120 | 150 | 190 | 220 |
| Discharging height(mm) | 3800/4200 | 3800/4200 | 3800/4200 | 3800/4200 |
Our Products
Modular design, reduce shipping costs and installation time
Adopt fine weighing system, automatic learning complement and buckle weighing
Digital Visual Management System to reduce staff
Our advantage of Batch mixing of concrete
Heavy duty chassis
Reduce shaking during work and achieve more accurate weighing
Finished product bin
Reduce discharging time and increase productivity by 15%
Pre installed pipeline
Galvanized pipes to reduce installation cycle
control system
Provide three-year free upgrade and support remote services
OUR FACTORY
Jinheng Machinery has two major production bases in Zhengzhou and Qingdao, with a production workshop of 350000 square meters. It has machining equipment such as sandblasting machines, laser CNC machine tools, drilling machines, automatic welding robots, and electronic CNC rolling machines.
As a reliable supplier to 1920 customers in the mixing industry, Jinheng Machinery combines European mixing technology and advanced design processes; We have designed over 20 concrete production lines, including a new generation of concrete mixing plants, mixing plants, and precast concrete mixing plants.
vision of the future
Building a high-quality manufacturer of green concrete mixing plants
mission
Using low-carbon concrete to create a better life for people
system of values
Gratitude, sharing, service, friendship, passion, positivity, and curiosity.
company philosophy
Integrity, exploration, innovation, breakthrough, and creation
Certifications
Create a comprehensive solution for efficient human theft manag
Certificate CE
Certificate CQC
Certificate ISO
Certificate SGS
Certificate PATENT
TRADEMARK
Our Partners
Red Star machine with a good reputation,excellent quality and sound after-sales service to win the world praise,in many domestic and foreign enterprises shine!
Why choose JHT?
We offer a variety of concrete batching plants
Rigorous production process
Raw material sandblasting and rust removal - laser cutting - strictly follow the drawings for production - one layer of primer and three layers of topcoat
High quality and low price
Cost accounting is based on the weight of raw materials (T/* USD), with a 3% service fee for purchased parts and free design
FAQ
01. Are you original manufacture?
02. What kind of payment can be accepted?
03. Do you provide equipment operation training?
04. What about the delivery time?
05. What about the warranty time?
06. What about the Minimum Order Quantity?
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