Batching Of Concrete
Batching of concrete plants for concrete are specialized facilities where the ingredients of concrete are proportioned and mixed according to specifications. The process involves precise measurement of components such as cement, aggregates, water, and sometimes admixtures, to produce a consistent and uniform concrete mix. Here's an overview of the batching process in a batching of concrete plant:
Aggregate Batching:
The aggregates (sand, gravel, or crushed stone) are usually stored in bins or silos.
Conveyor belts or other means are used to transfer the aggregates to the weighing hoppers.
The aggregates are weighed separately to achieve the desired mix proportions.
Cement Batching:
Cement is stored in silos.
The cement is transferred to a weighing hopper, and its weight is measured accurately.
Water Batching:
Water is added to the mix, and its quantity is measured precisely. Some plants use a water metering system for accurate measurement.
Admixture Batching (if used):
Admixtures, such as plasticizers or accelerators, may be added at this stage if required. They are measured and added to the mix in the appropriate proportions.
Mixing:
The weighed components are then conveyed to a mixing unit, which can be a stationary mixer or a truck mixer in the case of a ready-mix concrete plant.
In the mixing unit, the components are mixed thoroughly to produce a uniform and consistent concrete mix.
Transportation to the Construction Site:
For ready-mix concrete plants, the mixed concrete is transported to the construction site in transit mixers.
For on-site batching plants, the mixed concrete is usually transported using concrete mixer trucks or other suitable means.
Quality Control:
Batching plants implement quality control measures to ensure that the concrete mix meets the specified requirements.
Regular calibration of weighing equipment and testing of materials contribute to quality assurance.
Computerized Control Systems:
Many modern batching plants use computerized control systems to automate the batching process and enhance precision.
These systems can store mix designs, monitor production parameters, and provide real-time data for quality control.
Safety Measures:
Batching plants follow safety protocols to ensure a secure working environment. This includes proper handling of materials, maintenance of equipment, and adherence to safety regulations.
Maintenance and Calibration:
Regular maintenance and calibration of batching equipment are crucial for accurate and reliable operations.
The specific configuration and features of a concrete batching plant can vary based on factors such as the type of concrete mix, production capacity, and project requirements. The goal is to consistently produce high-quality concrete mixes that meet the structural and durability requirements of the construction project.
Parameters of batching of concrete plant
| Model |
HZS25
|
HZS35
|
HZS50
|
HZS75
|
| products |
 |
 |
 |
 |
| Theoretical capacity(m³/h) | 25 | 35 | 50 | 75 |
| Mixer model | JS500 | JS750 | JS1000 | JS1500 |
| Storage hopper capacity(m³) | 3*4 | 3*4 | 3*6 | 3*8 |
| Batching power(kW) | 5.5 | 7.5 | 18.5 | 22 |
| Aggregate accuracy(%) | +2 | +2 | +2 | +2 |
| Cerement accuracy(%) | +1 | +1 | +1 | +1 |
| Water accuracy(%) | +1 | +1 | +1 | +1 |
| Fly ash accuracy(%) | +1 | +1 | +1 | +1 |
| Additive accuracy(%) | +1 | +1 | +1 | +1 |
| Total power(KW) | 40 | 55 | 75 | 105 |
| Discharging height(mm) | 3800 | 3800 | 3800 | 3800 |
The components of batching of concrete plant
Concrete mixer
Aggregate batching machine
Cement silo
Mixing plant control system
Spiral conveyor
Control room
Our advantage
Heavy duty chassis
Reduce shaking during work and achieve more accurate weighing
Modular design
Convenient packing reduces shipping costs for customers
Pre installed pipeline
Galvanized pipes to reduce installation cycle
control system
Provide three-year free upgrade and support remote services
OUR FACTORY
Jinheng Machinery has two major production bases in Zhengzhou and Qingdao, with a production workshop of 350000 square meters. It has machining equipment such as sandblasting machines, laser CNC machine tools, drilling machines, automatic welding robots, and electronic CNC rolling machines.
As a reliable supplier to 1920 customers in the mixing industry, Jinheng Machinery combines European mixing technology and advanced design processes; We have designed over 20 concrete production lines, including a new generation of concrete mixing plants, mixing plants, and precast concrete mixing plants.
vision of the future
Building a high-quality manufacturer of green concrete mixing plants
mission
Using low-carbon concrete to create a better life for people
system of values
Gratitude, sharing, service, friendship, passion, positivity, and curiosity.
company philosophy
Integrity, exploration, innovation, breakthrough, and creation
Certifications
Create a comprehensive solution for efficient human theft manag
Certificate CE
Certificate CQC
Certificate ISO
Certificate SGS
Certificate PATENT
TRADEMARK
Our Partners
Red Star machine with a good reputation,excellent quality and sound after-sales service to win the world praise,in many domestic and foreign enterprises shine!
FAQ
01. Are you original manufacture?
02. What kind of payment can be accepted?
03. Do you provide equipment operation training?
04. What about the delivery time?
05. What about the warranty time?
06. What about the Minimum Order Quantity?
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