Bespoke Concrete Batching Plants
Since 1998, Jinheng Machinery has been focusing on the design and production of the concrete mixing industry. Covering an area of 360000 square meters, it has two major production bases (Qingdao and Zhengzhou) and is divided into two business units (wet mixing and dry powder), with over 150 employees.
Strict production processes are essential for improving equipment quality. JHT has processing equipment such as rust removal sandblasting machines, laser CNC machines, CNC laser cutting, boring machines, drilling machines, automatic welding robots, and electronic CNC rolling machines.
Excellent equipment production lines and stable quality supporting parts are guaranteed. 20 years of experience in designing and manufacturing concrete mixing plants, long-term cooperation, and collaboration with BHS, SICOMA, WAM, ABB, IBM, SIEMENS Established a good friendship.
Why choose us?
Quality assurance
The design engineers of Jinheng Machinery are all from Sany and Nanlu Machinery, and have been sent to Türkiye and Germany for many times to study. Strictly follow the drawings, processing procedures, and production assembly during the production process.
Good service
Sales is divided into three processes: pre-sales, in sales, and after-sales: pre-sales sales engineers communicate with customers to determine design solutions; Sales and pre-sales engineers communicate to determine the plan, while after-sales engineers are responsible for installation and debugging.
Reasonable price
In order to provide customers with low-cost and high-quality concrete mixing plants. We adopt the "Mixing Plant Manufacturing Shared Factory" to provide OEM services to global customers. Let the price of the product return to the material itself.
Fast delivery
Jinheng Machinery aims to solve the problems of crowded production orders and slow delivery. Distributed production of production orders starts with design engineers designing and processing drawings, which are then transmitted to the corresponding processing plants.
Our Precast Concrete Plants are designed with a modular approach, which allows for easy customization and adaptation to your specific manufacturing requirements. Whether you need a small or large-scale precast concrete plant, we can configure it to suit your needs and space constraints.
Precast Concrete Batching Plant
Our precast concrete batching plant has a highly reliable weighing system that ensures accurate measurement of the aggregates, cement and water. The system is capable of providing accurate weighing of up to 0.1%. The system ensures that the right proportion of ingredients is used to produce high-quality concrete.
Cement Ceramsite Lightweight Wallboard Production Line
Cement Ceramsite Lightweight Wallboard Production Line is a revolutionary manufacturing system that produces lightweight wallboard for construction purposes. It is a combination of cement and ceramsite materials, which creates a high-quality and durable wallboard product.
Compared with the ordinary concrete mixing plant, Jinheng Tower Concrete Plant has an output increase of 25%, and reduced electricity consumption of 15%. The factory is used for the production of ready-mixed concrete and the production of precast concrete components and concrete products.
The UHPC- / SCC Mixing Plants adopt a vertical axis planetary mixer, and efficient forced mixers can produce UHPC concrete. The higher the capacity of the mixer, the less mixing time it takes while improving production quality.
Tower Batching Plants
Tower Batching Plants incorporate advanced recycling systems that allow us to reuse materials, such as water and aggregates, reducing waste and preserving natural resources. This innovative technology not only benefits the environment but also improves production efficiency and reduces the operating costs of the plant.
Roller Compacted Concrete Plants
The Roller Compacted Concrete Plants for water conservancy engineering has the characteristics of long mixing time and low slump. The Roller Compacted Concrete Plants in water conservancy engineering mainly serves the construction of roller compacted concrete water conservancy engineering, which can meet the requirements of high-strength and large-capacity roller compacted concrete pouring in water conservancy and hydropower engineering. Equipped with temperature control equipment such as aggregate bin cooling fans and ice adding devices, it can meet the concrete pouring needs of large, medium, and small water conservancy and hydropower projects.
Precast concrete plants are the preferred choice for manufacturing prefabricated components, pipelines, building products, and paving stones. The fixed devices used for prefabricated applications in Precast concrete plants are designed separately based on the machine, site conditions, building, and required production capacity. We can produce various types of high-quality, colored, and low slump mixtures with mixer capacities ranging from 0.33 cubic meters to 2.0 cubic meters. Prefabrication factories have multiple options and can be configured to meet the personalized needs of each customer.
The precast batch plant for sale by Jinheng Machinery is a specialized equipment tailored for the production line of prefabricated components. It has seamless connection with the PC line, multiple discharge doors that not only meet the needs of the PC production line but also enable the use of mixing trucks to receive materials. The high-precision measurement system and comprehensive intelligent management system are particularly suitable for the production of dry and semi dry hard concrete, with characteristics such as efficiency, reliability, intelligence, and environmental protection.
What is Bespoke Concrete Batching Plants
In a concrete batch plant, the various ingredients used to make the type of concrete being used - such as Portland cement, aggregates (gravel, crushed stone, sand, etc.), and water - are combined in a large, mechanical, and sometimes computer-aided machine, mixed and prepared for use at a job site. The end product (concrete) is then put to use as a raw material in laying down the basics of buildings and paving roads and other open areas. The piping of drains also requires concrete.
A concrete batching plant ideally has many more components to it. It is the assembly of tools and machines such as mixers, cement batchers, aggregate batchers, conveyors, radial stackers, aggregate bins, cement bins, heaters, chillers, cement silos, control. These accessories, in turn, are of different kinds. For example, mixers can be either horizontal or tilt up and of both types in certain cases.
Benefits of Bespoke Concrete Batching Plants
Improved quality control
One of the primary benefits of using a concrete batching plant is improved quality control. The use of precise measurements and automated processes ensures that the concrete is mixed to exact specifications, resulting in a higher quality product. This is particularly important for large construction projects where the quality of the concrete can significantly impact the final result.
Increased efficiency
The use of a batching plant can significantly increase the efficiency of concrete production. With the ability to measure and mix the ingredients automatically, the process can be completed more quickly and with less waste. By enabling the rapid and efficient mixing of precise amounts of concrete, batching plants facilitate the completion of construction projects within shorter timelines, resulting in significant time and cost savings.
Better consistency
Consistency is essential in the production of high-quality concrete. The use of a batching plant ensures that the ingredients are mixed in precise proportions, resulting in a consistent product. This is particularly important for projects where the concrete will be exposed to extreme conditions, such as high traffic or severe weather.
Lower costs
The use of a batching plant can significantly reduce the cost of concrete production. By automating the process, less labor is required, and there is less waste, resulting in lower overall costs. Additionally, the ability to mix precise amounts of concrete reduces the need for excess materials, further reducing costs.
Reduced environmental impact
The use of a batching plant can also have a positive impact on the environment. By reducing waste and using precise measurements, the amount of materials required is reduced, resulting in a smaller environmental footprint. Additionally, many modern batching plants are designed with sustainability in mind, using eco-friendly materials and processes.
Customization
A batching plant allows for a high degree of customization in the concrete mixing process. With the ability to adjust the proportions of the different ingredients, the final product can be tailored to meet the specific needs of a project. This is particularly important for specialized construction projects that require unique types of concrete.
Easy maintenance
Modern batching plants are designed for easy maintenance, reducing the downtime required for repairs and upkeep. Automated processes and user-friendly interfaces make it easy to identify and address maintenance issues, keeping the plant running smoothly and efficiently.
Increased safety
The use of a batching plant can also increase safety on construction sites. With less manual labor required, there is less risk of injury or accidents. Additionally, the use of precise measurements and automated processes reduces the risk of errors or inconsistencies in the concrete mix, which can be hazardous in certain situations. Moreover, modern batching plants are equipped with safety features such as emergency stop buttons and safety switches, ensuring safe operation and minimizing the risk of accidents.
Versatility
Another advantage of using a concrete batching plant is its versatility. Batching plants can be used to produce a wide range of concrete mixes, including ready-mix, precast, and on-site mixed concrete. This flexibility allows construction companies to tailor their concrete production to meet the specific needs of each project.
Enhanced productivity
Finally, the use of a batching plant can significantly enhance productivity on construction sites. With the ability to mix precise amounts of concrete quickly and efficiently, construction companies can complete projects more quickly, saving time and money. Additionally, the reduced need for manual labor and increased safety can further improve productivity.
Types of Bespoke Concrete Batching Plants
Ready mix concrete batching plant
A ready-mix concrete batching plant is a dedicated facility designed for the precise mixing and production of ready-mixed concrete. This is customized to meet the specific requirements of construction projects.
Central mix batching plant
A central mix batching plant is a specialized type. These efficiently combine all essential ingredients for concrete production within a single mixing drum or a central mixer.
Dry batch concrete plant
This type of plant is employed to mix dry ingredients including sand, gravel, cement, and water to produce concrete. This is utilized by thoroughly mixing these ingredients in a batching plant before being discharged into a delivery truck for transportation to the construction site.
Mobile batch concrete plant
A mobile batch concrete plant stands out as a flexible and portable solution in concrete production equipment. Engineered for mobility, it can be effortlessly transported between locations, facilitating on-demand concrete production.
Stationary batch concrete plant
A robust and enduring installation designed for prolonged operational use, a stationary batch concrete plant is tailored for large-scale concrete production. It offers adaptability in handling various batch sizes and configurations.
Continuous batching concrete plant
A continuous concrete batching plant is an advanced facility designed for uninterrupted and high-volume concrete production. It operates seamlessly, ensuring efficiency and top-notch quality in producing large quantities of concrete.
How Bespoke Concrete Batching Plants Work
A concrete batching equipment follows a systematic pattern to process ready mix concrete. The process of this production starts with the weighing of different materials individually followed by the mixing of all components in a mixer. Below are the steps that a concrete batching plant uses:
Feeding of the aggregates: There are different bins provided that are for accommodation of aggregates of different sizes. Each bin will accommodate a size of aggregate for weighing. This helps in getting accurate results.
Aggregate weighing: The next important step is the weighing of aggregates. They are weighed one by one as they fall into a weighing conveyor. It is important to note that the weighing conveyor is suspended on load cells. This hanging design allows it to weigh the aggregates one by one effectively.
Aggregates transfer: As the aggregates are weighed, the next step is to transfer them to the mixing unit to mix with other substances. The aggregate weighing conveyor is equipped for this dual purpose. Immediately after the weighing is done, it will discharge the contents into the mixing unit.
Cement addition: Cement a binding material is an important part of a ready mix concrete. It is in powder form and stored into separate storage compartment far away from moisture. This compartment is called as a silo. The silo comes equipped with all safety accessories but without the provision for weighing. It has provision for transfer of cement using a screw type conveyor into the weighing unit.
Cement weighing: Cement weighing takes place in a separate chamber. It is called as a cement weigh hopper. This unit is suspended on load cells to get exact and accurate weight reading of cement. The cement weigh hopper is located near the mixing unit. It receives cement in powder form from the cement silo via a screw conveyor unit. The cement hopper will discharge the desired quantity of cement into the mixer after weighing it.
Water weighing: Similar to the principle of cement addition and weighing, a separate water weighing and discharge hopper is present near the cement weighing hopper. It receives water from the water tank. This hopper is also suspended and hanging on load cells, this enables it to weigh the accurate quantity of water prior to sending the water to the mixing unit.
Additive addition: Different additives can be added into the mix material as per the requirement. The plant is equipped with an additive bowl hanging on load cell. It follows the same principle of the cement and water weighing for additive addition into the mixing unit.
Mixing Unit: The twin shaft mixer is the heart of the concrete batching mixing plant. It may not participate in the weighing process of the materials, but it certainly does a very important job. It will accommodate all the materials for homogeneous mixing. This is an important process and the job of mixing unit cannot be considered inferior. It does a very important task of blending all the materials to form a perfect ready mix material. The paddle arms and tips equipped with the mixer play an important role in lifting the materials up so that a very superior quality of mixing and binding is achieved at the end of the mixing cycle.
A concrete batch plant will use a 60 second weigh-mix cycle. It is calculated from the time of weighing till the time of discharge of materials. The batching plant capacity is calculated on the size of the mixer. The mixer size of 0.5 m3 will yield 30 m3/hr. of wet concrete in a time of 60 seconds.
Application Areas of Bespoke Concrete Batching Plants
Infrastructure projects
Infrastructure projects are one of the areas where concrete batching plants are used most intensively. Large-scale projects such as bridges, highways, tunnels, railway viaducts, and dams require a high amount of high-quality concrete. Stationary concrete plants offer an ideal solution to meet the continuous and high-capacity concrete demand of such projects. Additionally, since these projects are typically long-term, the efficiency and durability of stationary plants provide a significant advantage.
Commercial and industrial buildings
Commercial and industrial buildings are another area where large volumes of concrete are needed. Concrete batching plants are used in the construction of large structures such as shopping malls, factories, warehouses, office buildings, and hotels. Mobile and stationary concrete plants are preferred for these projects to ensure rapid progress and high-quality concrete. Compact batching plants offer an effective solution in urban projects by overcoming space constraints.
Residential construction
Residential construction is another area where concrete batching plants are widely used. Projects such as apartment buildings, villas, residential complexes, and mass housing require a consistent supply of concrete. Dry type concrete plants offer a flexible and economical solution for such projects. In residential construction, the quality and durability of the concrete ensure that the buildings are long-lasting and safe.
Agricultural and rural projects
Agricultural and rural area projects also fall within the application range of concrete batching plants. Projects such as irrigation canals, water storage tanks, animal shelters, and rural roads commonly use concrete. Mobile batching plants stand out in these projects for their portability and quick setup advantages. Positioning the concrete plants close to the site in rural areas reduces logistics costs and accelerates the completion of projects.
Prefabricated building element production
Concrete batching plants are also used in the production of prefabricated building elements. Prefabricated panels, beams, columns, and flooring elements are produced in advance and transported to the construction site for assembly. In this process, the homogeneous and high-quality concrete provided by batching plants is crucial for the durability and performance of the prefabricated elements. Pre-feed concrete plants ensure a fast and continuous flow of concrete in such production processes.
Special projects
Special projects typically have unique and specific concrete requirements. Projects such as sports facilities, airports, ports, power plants, and water treatment plants require special concrete mixtures and properties. Concrete batching plants can be customized according to the needs of these projects and ensure the continuous supply of the desired concrete mixture. Temporary concrete plants offer an efficient solution in these projects by providing quick installation and flexibility.
Components of Bespoke Concrete Batching Plants
Concrete mixer
The mixer is divided into a forced mixer and a self falling mixer according to its mixing method . The forced mixer is the mainstream of the mixing station both at home and abroad. It can mix a variety of concrete, such as fluidity, semi dry hardness and dry hardness, etc. The self falling mixer is mainly used to stir the fluidity concrete, which is rarely used in mixing stations. The forced mixer according to the structure style is divided into spindle planetary mixer, single horizontal shaft mixer and twin shaft mixer. The comprehensive performance of twin shaft forced mixer is best. The company's series of mixing station all adopt twin shaft forced mixers.
Material weighing system
The material weighing system is the key component that affects the quality of concrete and the production cost of concrete. It is divided into three parts: aggregate weighing, powder weighing and liquid weighing. Generally, the superimposed weighing method is adopted for the concrete batching plant under 20 cubic meters per hour, that is aggregate (sand, stone).
Material delivery system
The material delivery system consists of three parts. Aggregate delivery; There are two ways of hopper transportation and belt transport at present. The advantages of hopper transportation are small footprint and simple structure. The advantages of belt transport are large transportation distance, high efficiency and low fault rate. The belt transport is mainly used in the mixing station with the aggregate temporary storehouse, thus improving the productivity of the mixing station. Powder delivery; The main material available for concrete is cement, fly ash and mineral powder. The current widespread use of the powder conveying mode is to screw conveyor conveying. The large concrete mixing plant is transported by pneumatic conveying and scraper conveyor. The advantages of auger delivery are simple structure, low cost and operational safety. Liquid transportation mainly refers to water and liquid admixtures, which are transported by water pumps.
Material storage system
The storage of materials available for concrete is basically the same. Aggregates stacked in the open air(there is also a closed silo for large commercial concrete mixing station). The powder is stored in a completely enclosed steel silo. The admixture is stored in steel structure container.
Control system
The control system of the mixing station is the nervus centralis of the whole equipment. The control system has different functions and compounding according to the different requirements of the user and the size of the mixing station. In general, the control system of small concrete batching plant, which can be used in the construction site is simple, and the control system of large mixing station is relatively complex.
How to Maintain Bespoke Concrete Batching Plants
Concrete batching plants entails regular maintenance. Maintenance is critical to extend the operating life of the plant, improve production quality and performance, and prevent failures. Components of a concrete batching plant may wear out or be damaged over time as it operates under heavy workloads. Therefore, regular maintenance will allow the plant to have fewer breakdowns, create fewer maintenance costs and keep it running smoothly for longer. In concrete batching plants, maintenance work may include the following:
Regular cleaning of the concrete plant is important. Soil, sand, and other materials may accumulate on the components and equipment of the batching plant, and these may reduce the performance of the batching plant.
Lubrication of concrete batching plant components reduces friction and prevents failures. Lubrication is especially important for the moving parts and hydraulic systems of the concrete batching plant.
Regular checking of the control systems of the concrete batching plant and making the necessary adjustments ensures the correct operation of the plant. Checks also ensure that measurements are performed correctly, and that concrete quality is checked.
Components of a concrete batching plant wear out over time and can be damaged. Therefore, regular replacement of damaged or worn parts is important to improve the efficiency and performance of the batching plant. Regular maintenance extends the useful life of the concrete batching plant and ensures the production of high-quality concrete. Pi Makina provides maintenance instructions to the user and recommends that you work in line with periodic maintenance schedules.
Certifications
Our Factory
Jinheng Machinery has been focusing on the design and production of the concrete mixing industry. Covering an area of 360000 square meters, it has two major production bases (Qingdao and Zhengzhou) and is divided into two business units (wet mixing and dry powder), with over 150 employees.
Strict production processes are essential for improving equipment quality. JHT has processing equipment such as rust removal sandblasting machines, laser CNC machines, CNC laser cutting, boring machines, drilling machines, automatic welding robots, and electronic CNC rolling machines.
FAQ
Q: What is a concrete batching plant?
Q: How does a concrete batching plant work?
Q: What components make up a batching plant?
Q: What is the capacity range of concrete batching plants?
Q: What are the major types of concrete batching plants?
Q: What are the advantages of using a concrete batching plant?
Q: Can batching plants operate in remote locations?
Q: How important is maintenance for concrete batching plants?
Q: What role does automation play in concrete batching plants?
Q: How does a concrete batching plant ensure quality control of concrete proportions?
Q: Is it possible to customize concrete batches according to project requirements?
Q: What is the lifespan of a typical concrete batching plant?
Q: How does a batching plant ensure sustainability and eco-friendliness?
Q: How does a batching plant handle waste management?
Q: What are the safety precautions for batching plants?
Q: Can a batching plant produce different types of concrete simultaneously?
Q: How does a batching plant minimize noise pollution?
Q: What are the energy consumption characteristics of batching plants?
Q: Can batching plants operate continuously without interruptions?
Q: What are the safety measures implemented in concrete batching plants?
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