Fully Automatic Batching Plant
A fully automatic batching plant is a facility used in the concrete industry for the automatic production of ready-mixed concrete. It is designed to streamline the concrete production process, enhance efficiency, and reduce manual intervention. Here are the key features and components typically found in a fully automatic batching plant:
Automated Batching System:
Computerized control system for automatic and precise batching of ingredients.
Automated measurement and dispensing of aggregates, cement, water, and additives based on predefined mix designs.
Batching Software:
Advanced software that allows for the programming of various mix designs.
Customizable settings for different concrete specifications and project requirements.
Material Storage and Conveying:
Aggregate bins for storing different types and sizes of aggregates.
Conveyor systems to transport materials from storage to the mixing unit automatically.
Cement Silos:
Silos for bulk storage of cement.
Automatic measurement and dispensing of cement into the mixer.
Mixing Unit:
High-quality mixers designed for efficient and uniform mixing of concrete.
Automatic control of mixing time to achieve the desired consistency.
Water and Additive Dispensing:
Automated systems for measuring and dispensing water into the mix.
Addition of admixtures or additives based on pre-programmed requirements.
Control Panel:
Centralized control panel with a user-friendly interface.
Real-time monitoring of the batching process, alarms, and system status.
Data Logging and Reporting:
Logging of production data for quality control and record-keeping.
Generation of reports on concrete production, usage, and other relevant metrics.
Safety Features:
Emergency stop buttons and safety interlocks to ensure safe operation.
Compliance with safety standards and regulations.
Remote Monitoring and Control:
Some modern plants offer remote monitoring and control capabilities, allowing operators to oversee and adjust the process from a centralized location.
Batching Plant Automation:
Integration of automation technologies for seamless coordination of various plant functions.
PLC (Programmable Logic Controller) systems for precise control and automation.
Fully automatic batching plants are especially beneficial for large-scale construction projects where high production volumes and consistency in concrete quality are critical. They minimize human errors, increase production efficiency, and ensure that the concrete mix meets the required specifications. When selecting a fully automatic batching plant, consider factors such as production capacity, customization options, ease of operation, and after-sales support.
Parameters of fully automatic batching plant
| Model |
HZS60
|
HZS90
|
HZS120
|
HZS180
|
| Theoretical capacity(m³/h) | 60 | 90 | 120 | 180 |
| Mixer model | JS1000 | JS1500 | JS2000 | JS3000 |
| Storage hopper capacity(m³) | 4*10 | 4*15 | 4*20 | 4*25 |
| Batching power(kW) | 2*18.5 | 2*22 | 2*37 | 2*45 |
| Aggregate accuracy(%) | +2 | +2 | +2 | +2 |
| Cerement accuracy(%) | +1 | +1 | +1 | +1 |
| Water accuracy(%) | +1 | +1 | +1 | +1 |
| Fly ash accuracy(%) | +1 | +1 | +1 | +1 |
| Additive accuracy(%) | +1 | +1 | +1 | +1 |
| Total power(KW) | 120 | 150 | 190 | 220 |
| Discharging height(mm) | 3800/4200 | 3800/4200 | 3800/4200 | 3800/4200 |
Our Products
Modular design, reduce shipping costs and installation time
Adopt fine weighing system, automatic learning complement and buckle weighing
Digital Visual Management System to reduce staff
Our advantage of fully automatic batching plant
Heavy duty chassis
Reduce shaking during work and achieve more accurate weighing
Finished product bin
Reduce discharging time and increase productivity by 15%
Pre installed pipeline
Galvanized pipes to reduce installation cycle
control system
Provide three-year free upgrade and support remote services
OUR FACTORY
Jinheng Machinery has two major production bases in Zhengzhou and Qingdao, with a production workshop of 350000 square meters. It has machining equipment such as sandblasting machines, laser CNC machine tools, drilling machines, automatic welding robots, and electronic CNC rolling machines.
As a reliable supplier to 1920 customers in the mixing industry, Jinheng Machinery combines European mixing technology and advanced design processes; We have designed over 20 concrete production lines, including a new generation of concrete mixing plants, mixing plants, and precast concrete mixing plants.
vision of the future
Building a high-quality manufacturer of green concrete mixing plants
mission
Using low-carbon concrete to create a better life for people
system of values
Gratitude, sharing, service, friendship, passion, positivity, and curiosity.
company philosophy
Integrity, exploration, innovation, breakthrough, and creation
Certifications
Create a comprehensive solution for efficient human theft manag
Certificate CE
Certificate CQC
Certificate ISO
Certificate SGS
Certificate PATENT
TRADEMARK
Our Partners
Red Star machine with a good reputation,excellent quality and sound after-sales service to win the world praise,in many domestic and foreign enterprises shine!
Why choose JHT?
We offer a variety of concrete batching plants
Rigorous production process
Raw material sandblasting and rust removal - laser cutting - strictly follow the drawings for production - one layer of primer and three layers of topcoat
High quality and low price
Cost accounting is based on the weight of raw materials (T/* USD), with a 3% service fee for purchased parts and free design
FAQ
01. Are you original manufacture?
02. What kind of payment can be accepted?
03. Do you provide equipment operation training?
04. What about the delivery time?
05. What about the warranty time?
06. What about the Minimum Order Quantity?
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